Mold Design Using SolidWorks

Length: 2 day

Prerequisites: Advanced Part Modeling

Description: Mold Design Using SolidWorks teaches you several manual mold creation techniques and how to use the Mold Tools in SolidWorks mechanical design automation software.

The topics covered in this course are:  

Introduction 
About This Course 
Using this Book 
Windows® 7 
Use of Color 
Icons 
Hide/Show Tree Items 
Course Overview

Lesson 1: Core and Cavity 
Core and Cavity Mold Design 
Case Study: A Simple Two Plate Mold Design 
SolidWorks Mold Tools 
Mold Analysis Tools 
Analyzing Draft on a Model 
Draft Analysis Colors 
Scale the Part to Allow for Shrinkage 
Determine the Parting Lines 
Manual Selection Of Parting Lines 
Automation 
Modeling the Parting Surfaces 
Smoothing the Parting Surface 
Surface Bodies 
Interlocking the Mold Tooling 
Creating the Mold Tooling

Lesson 2: Multiple Parting Directions 
Multiple Parting Directions 
Trapped Molding Areas 
Side Cores 
Feature Freeze 
Lifters 
Core Pins 
Case Study: Electrode Design 
Electrode Clearances 
Keeping the Sharp Edges

Lesson 3: Importing and Repairing Geometry 
Beyond the Basics 
Importing Data 
3D Model Types 
Definitions 
Case Study: Solids vs. Surfaces 
Terminology 
File Translators 
Modeling Systems 
File Translation 
Why Do Imports Fail? 
Diagnosis and Repair 
Case Study: Repairing and Editing Imported Geometry 
Checking Solid Bodies 
Making Copies of Faces 
Case Study: Import Diagnostics 
Repairing Gaps 
Repairing Faces

Lesson 4: Parting Lines and Shut-Off Surfaces 
Parting Lines and Shut-Off Surfaces 
Case Study: Mixer Base 
Draft Analysis Options 
Parting Line 
Core and Cavity Surfaces 
Shut-Off Surfaces 
Parting Surface 
Tooling Split 
Seeing Inside the Mold 
Case Study: Splitting a Part

Lesson 5: Repairs and Surfaces 
Case Study: Plastic Bezel of a Cordless Drill 
Creating New Drafted Faces 
Interlock Surfaces

Lesson 6: Using Surfaces 
Surfaces in Mold Making 
Case Study: Router Bottom 
The Mixer 
Case Study: Mixer Handle 
Case Study: Manual Parting Surface

Lesson 7: Reusable Data 
Reusing Data 
Design Library 
Task Pane 
3D ContentCentral 
Case Study: 3D ContentCentral 
Library Features 
Case Study: Create A Library Feature 
Configurations in Library Features 
Case Study: Water Line 
Smart Components

Lesson 8: Alternate Methods for Mold Design 
Alternate Methods for Mold Design 
Using Combine and Split 
Creating a Cavity 
Case Study: Cavity 
Using Surfaces 
Using the Up To Surface Method 
Using the Split Method 
Manually Creating Shut-off Surfaces

Lesson 9: Making a Complete Mold 
Case Study: Making A Complete Mold 
Developing a Plan 
Modeling Repairs 
Mold Split Folders 
Runners and Gates 
Side Cores 
Ejector Pins 
Core Pins 
Creating Individual Parts 
Mold Base 
Organizing the Assembly 
Modifying the Lifters 
Ejector Pins 
Cooling the Mold 
Making the Drawing 
Making Changes 
Completing the Process

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